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Amplifier Review - Fusion FE-402

May 28, 2004
By: Paul Sonoda

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MSRP $159 USD

Fusion is the union or blending together of things. In the case of Fusion Car Audio, fusion represents the blending of wild and crazy New Zealand marketing with cool car audio products. In a relatively short period of time, Fusion has taken the car audio community by storm or should I say by green aliens. If you have been to a car audio show lately, no doubt you have seen Fusion’s green blow-up alien dolls being carried around by young and old alike. In fact, there was over a two hour wait at the Consumer Electronics Show this year in Las Vegas. The subject of this review is the Fusion fe-402. First thing you’ll notice is…it’s green, fluorescent green. If you are looking for this amplifier to subtly blend in to your Mercedes Benz, think again. However, if you are looking for a solid performing, inexpensive amplifier with tons to features; the Fusion fe-402 has landed.

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First Look

The Fusion fe-402 is a full range, two-channel, Class AB amplifier wrapped in a bright fluorescent green anodized heatsink. The fe-402 has a continuously variable 18dB per octave high-pass and low-pass crossover that is selectable on the endplate of the amplifier. For the maximum flexibility in system tuning, the frequency adjustment ranges are different for the high-pass and low-pass crossovers.

The fe-402 has gold plated RCA connectors capable of accepting up to 8 volts rms of audio intput. On the same side as the RCA’s are all the audio adjustments. On the other side of the amplifier, the gold plated oversized 4 gauge power and ground connections and speaker connections provide all the high power connections. The outputs of the Fusion amplifier can be configured for stereo, bridged or “Tri-Mode” operation. (Tri-Mode operation is where the amplifier runs both stereo and bridged configurations simultaneously.)

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Closer Look

One of the first things I noticed was the great number of dials and switches on the amplifier. The fe-402 packs features you would typically find on a more expensive amplifier. Not only do the high-pass and low-pass crossover have different tuning ranges, this amplifier also includes 45Hz bass boost capable of up to 12dB of boost. To protect your subwoofers from over excursion, the fe-402 incorporates an 18 dB per octave subsonic filter that is continuously adjustable from 20Hz to 55Hz. The Fusion even has a remote bass control that let’s you fine tune the bass to your personal taste.

Inside the amplifier is a technology called F.I.S.T. (Fusion Intercooled Semi-Conductor Technology) cooling system. Fusion claims this is an innovative method for mounting the power and output devices of the amplifier. When I opened the amplifier (do not do this as it might void your warranty), I found the power and output devices mounted down with a bar in the shape of a little green heatsink. This is supposed to promote cooling on both sides of the output devices. The claimed result is lower distortion and better reliability due to excellent thermal stability. Pretty cool, literally.

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Installation

The installation of the Fusion fe-402 is simple and straightforward. The mounting feet supplied with amplifier are placed on the corners of the endplates of the amplifier. The amplifier includes a green and a red LED lights on the signal end of the amplifier. The green light lets you know the amplifier is receiving power and the red LED is a status indicator that lets you know if there are any problems. The 25A fuse for the amplifier is located next to the power connections and is easy to access. The connections of the fe-402 are well marked and easy to use.

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Manuals/Web Support

The owner’s not only provided all the necessary information to install the amplifier, it also had nice illustrations that made it easy. An additional nice touch was the “Power Cable Calculator” chart that recommended a particular gauge power cable based on current draw and length of power cable needed to reach the battery. The website, http://www.fusioncaraudio.com, was a zoomy-cool flashed based website. I was able to locate the fe-402 amplifier fairly easy. There was no spec sheet or owner’s manual available for downloading. However, I did notice that the specs on the website did not match the specifications listed in the owner’s manual. Since the fe-402 has so many adjustments and settings, it would be best installed by an Authorized Fusion Car Audio Dealer.

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Sound Q & Performance

This is where the Fusion fe-402 really shined. The owner’s manual listed power ratings for the amplifier at 12.6 and 14.4 VDC, at 12.6 VDC, the fe-402 produced 52.6 watts per channel into 4 ohms, 89.1 watts per channel into 2 ohms and 178.2 watts bridged into 4 ohms. Raising the voltage to 14.4 VDC, the amplifier produced 61.6 watts, 113.3 watts and 226.5 watts respectively. The Fusion fe-402 easily exceeded the specifications printed in the owner’s manual. More importantly, the amplifier did not appear to strain to product these numbers. In fact, it seems effortless.

On the efficiency side, the Fusion fe-402 performed how you would expect for an average Class AB amplifier. At maximum power the fe-402 varied between 62% to 68% efficiency. At one-third rated power, the efficiency dropped to a predictable 26% to 30% efficiency. The maximum current draw recorded was 24.3 amps. Well within the safety limit of the supplied 25 amp fuse. The sound quality was excellent. The interesting thing about the fe-402 is that it sounded more powerful than what you might expect from an amplifier in this price or power range.

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Summary

The Fusion fe-402 is an excellent performing amplifier loaded with features that allow you to get the best sound for any situation. Regardless if you are driving midrange and tweeters or your subwoofers, the fe-402 will exceed your expectations. To sum it up, the Fusion fe-402 performs as brightly as its fluorescent green heatsink.

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The Fusion FE-402 on the Sonoda Scale

Highs: Full range amplifier design, Full featured at amplifier at entry level pricing.

Lows: Average amplifier efficiency.
Weight Factor: 226.5 watts at 6.5 pounds.

Best Use: With either midrange and tweeters or with a pair of 4 ohm subwoofers

Performance Value:
5 out of 5

Performance vs. weight:
3 out of 5

Power vs. efficiency:
2 out of 5

Manuals, Online Support:
3 out of 5

Lies, Damn Lies and Product Specs

Let me start by saying that the Fusion fe-402 exceeded every printed specification I could find. The problem is the specifications in the owner’s manual, website and literature did not match. In fact, I found the specs on the website and literature confusing. With traditional amplifier configurations (like the fe-402), the total power capability in the 2 ohm stereo mode is equivalent to 4 ohm bridged power. Simply put, the total 2 ohm stereo power and the bridged 4 ohm power should be the same. In the case of the fe-402, the literature and website report a higher power 4 ohm bridged configuration. While this a minor point, it is a misleading spec that needs to be pointed out.

Fusion fe-402 Specs

Rated Power @ 12.5VDC, 0.05%THD:
40 Watts x 2 into 4 ohms, 50 Watts x 2 into 2 ohms, 100 watts x 1 into 4 ohms
Rated Power @ 14.4VDC, 0.05%THD:
50 Watts x 2 into 4 ohms, 70 Watts x 2 into 2 ohms, 140 watts x 1 into 4 ohms
Measured Power @ 12.6 Volts, <1% THD:
52.6 Watts x 2 into 4 ohms, 89.1 Watts x 2 into 2 ohms, 178.2 watts x 1 into 4 ohms
Measured Power @ 14.4 Volts, <1% THD:
61.6 Watts x 2 into 4 ohms, 113.3 Watts x 2 into 2 ohms, 226.6 watts x 1 into 4 ohms
Current Draw @ Max Power (14.4):
13.7 amps @ 4 ohms stereo, 24.3 amps @ 2 ohms stereo and 4 ohms bridged
Efficiency @ Max Power (14.4):
4 Ohms Stereo: 62.5% @ 4 ohms stereo, 64.7% @ 2 ohms stereo and 4 ohms bridged
Efficiency at 1/3 rated power:
4 Ohms Stereo: 30.4% @ 4 ohms stereo, 27.9% @ 2 ohms stereo and 4 ohms bridged
Amplifier Weight:
6.5 Pounds (2.95kg)
Amplifier Dimensions:
10.25” x 10.625” x 2.25” (260mm x 220mm x 57.5mm)
High-pass Crossover:
Continuously variable 18dB/octave from 40Hz -6,000Hz
Low-pass Crossover: Continuously variable 18dB/octave from 40Hz -160Hz
Bass Boost: 0 to +18dB @ 45Hz
Variable Subsonic Filter:
Continuously variable from 20Hz to 55Hz @ 18 dB per octave
Input sensitivity: 300mV to 8V
Frequency response: 20Hz to 55kHz

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